OEM THERMOFORMING
Industrial thermoforming. The OEM standard behind every division.
Beyonder designs and manufactures vacuum-thermoformed ABS systems in one facility, on one automated process. An industrial platform that brings OEM precision, consistent quality and recyclable material to every line: from isothermal insulation to cargo-bay protection.
THE PROCESS
From ABS granule to finished part. No hands.
Two automated thermoforming lines, among Europe's most advanced. Every part is formed, finished and trimmed to millimetre precision. No manual intervention in the production cycle.
- 01
Vacuum thermoforming
The ABS sheet is heated and vacuum-formed onto the part-specific mould. Precise geometries, uniform thickness, repeatability guaranteed part after part.
- 02
Finishing
Each formed part moves through the finishing stage for its application: the same plant, a process calibrated to each product. One platform, many products.
- 03
Trimming and assembly
Precision CNC cutting, automated quality control, full traceability. Every part leaves the line identical to the last.
2
Automated lines
100%
Automated production
0%
Engineered part-to-part variance
-50%
Installation time
EXAMPLE: ISOTHERMAL LINE
The same process, applied to insulation.
Here is how the platform becomes an isothermal system: two thermoformed skins, polyurethane foam, and a constant K = 0.30 coefficient. Cargo-bay protection follows the same process with a different finishing path.
Vacuum thermoforming
The ABS/PC sheet is heated and vacuum-formed onto the vehicle-specific mould. Precise geometries, uniform thickness, guaranteed repeatability.
Polyurethane foam injection
High-density PU foam is injected between the two thermoformed sheets. Controlled expansion for a consistent K = 0.30 coefficient on every panel.
Trimming and assembly
Precision CNC cutting, automated quality control, full traceability. Every panel leaves the line identical to the last.
K = 0.30
Thermal coefficient
25% beyond the ATP reinforced threshold (K ≤ 0.40). Best in class.
-50%
Installation time
Compared to the fibreglass industry standard
100%
Recyclable
ABS fully recyclable at end of life
0
Panel-to-panel variance
Automated production: every panel identical
THE LINES
One industrial platform. Multiple business lines.
The same OEM thermoforming process powers every Beyonder line. Choose the one that protects your vehicle.
CERTIFICATIONS AND PATENTS
Guaranteed compliance. Protected innovation.
Vacuum thermoforming
Vacuum forming on a part-specific mould. Uniform thickness and repeatable geometries, with no manual workmanship.
Full traceability
Every part traced piece by piece along the entire line. Documented, consistent quality over time.
ISO 9001
Certified quality management system. Standardised processes, documented quality control, continuous improvement.
Industrial patents
Patent portfolio for the OEM industrial thermoforming process. Coverage: Italy, Switzerland, WIPO international application.
GALLERY
Inside the Palomonte facility
Want to see the technology up close?
We arrange technical visits at our Palomonte (SA) facility in Italy. Or contact us for a free technical consultation.
Book a visit